Energy Saving Grate Ball Mill
  • Energy Saving Grate Ball Mill Energy Saving Grate Ball Mill
  • Energy Saving Grate Ball Mill Energy Saving Grate Ball Mill
  • Energy Saving Grate Ball Mill Energy Saving Grate Ball Mill
  • Energy Saving Grate Ball Mill Energy Saving Grate Ball Mill

Energy Saving Grate Ball Mill

EPIC Energy Saving Grate Ball Mill from a leading China supplier delivers high-efficiency, durable, and cost-saving grinding solutions. This advanced ball mill, designed for coarse ore processing, uses rolling bearings and grooved ring liners to maximize contact, reduce energy consumption, and achieve up to 160t/h processing capacity. Ideal for bulk mineral operations, it combines reliability, easy maintenance, and customizable options for global buyers.

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Product Description

Energy Saving Grate Ball Mill is supplied by a professional manufacturer--EPIC , offering a reliable, high-performance solution for grinding coarse ores. As a top export product, this ball mill integrates advanced technology, energy efficiency, and robust construction to meet modern mineral processing demands.

Product Parameter

Model Inner diameter
of cylinder
(mm)
Effective length
of cylinder
(mm)
Effective volume
(m³)
Simplified
operating speed
(r/min)
Medium
filling rate
(%)
Maximum
ball loading
(t)
power
(kw)
Main motor
speed
MQG2122 2100 2200 6.6 23.8 40 15 155 735
MQG2130 2100 3000 9 23.8 40 20 210 735
MQG2136 2100 3600 9.9 23.8 40 20 210 735
MQG2430 2400 3000 13.6 22.8 40 22.6 280 735
MQG2727 2700 2700 13.9 21.71 40 29 310 735/187.5
MQG2736 2700 3600 18.5 21.71 40 39 400 735/187.5
MQG2740 2700 4000 22.89 21.71 40 41 400 735/187.5
MQG2745 2700 4500 25.75 21.71 40 49 475 735/187.5
MQG2750 2700 5000 28.6 21.71 40 52 520 735/187.5
MQG2770 2700 7000 40.6 21.71 40 68 680 735/187.5
MQG3230 3200 3000 21.8 18.5 40 46 500 200
MQG3236 3200 3600 26.2 18.5 40 58 630 200
MQG3245 3200 4500 32.8 18.5 40 65 800 200
MQG3254 3200 5400 43.4 18.2 40 73 1000 200
MQG3260 3200 6000 48.23 18.5 40 85 1000 200
MQG3645 3600 4500 41 17.5 40 90 1250 200
MQG3650 3600 5000 46.2 17.3 40 96 1400 200
MQG3660 3600 6000 57 17.3 40 120 1600 200
MQG4560 4500 6000 87.1 15.3 40 153 2300 200
MQG4866 4800 6600 107.5 15 40 200 3000 200
MQG5592 5500 9200 202 13.7 40 375 5200 200

Why Choose Our Grate Ball Mill?

Feature

EPIC Energy Saving Grate Ball Mill

Ordinary Ball Mill

Bearing Type

Large double-row spherical roller bearings (reduces friction & energy consumption by 20-30%)

Sliding bearings (higher friction, higher energy use)

Liner Design

Corrugated grooved liner, increases ball-ore contact, lifts material for better grinding

Flat liner, limited grinding efficiency

Discharge Port

Large discharge port for higher production capacity

Smaller discharge port limits throughput

Maintenance

Oil mist lubrication for reliable operation, easy maintenance

Manual lubrication, higher downtime

Energy Efficiency

Up to 30% energy saving

Standard energy consumption

 

Applications

· Coarse ore grinding in gold, copper, iron, and other non-ferrous and ferrous mining operations.

· Suitable for large-scale mineral processing plants requiring high throughput and consistent particle size.

· Used in both wet and dry grinding processes for improved flexibility and efficiency.

How the Grate Ball Mill Works

The EPIC Energy Saving Grate Ball Mill rotates slowly through a transmission device. Material is fed from the cylinder’s feeding end. Inside, steel balls impact the material and assist self-grinding. Continuous feed drives the material toward the discharge end. A grid plate forces ore out while preventing steel balls from discharging, ensuring minimal over-grinding. Rolling bearings at both ends replace sliding bearings, significantly lowering energy consumption.

Key Features in Operation:

1. Grooved annular liner maximizes ball-ore contact surface, improving grinding efficiency.

2. Large double-row spherical roller bearings reduce startup resistance and friction.

3. Oil mist lubrication ensures continuous and reliable operation of gears.

4. Designed for large production capacity, up to 160t/h.

5. Flexible installation: small units (<2.1m diameter) adopt an integral frame for convenient civil construction.

Energy-Saving Advantages

· Optimized grinding effect: Corrugated liners lift material, enhancing grinding while reducing energy.

· Lower operational costs: Rolling bearings of Energy Saving Grate Ball Mill reduce friction, saving 20-30% energy.

· Higher productivity: Large discharge ports and controlled over-grinding improve output.

· Maintenance-friendly: Oil mist lubrication and modular components simplify upkeep.

Comparison with Market Alternatives

· EPIC's energy-saving design outperforms traditional overflow ball mills by minimizing over-grinding.

· Global exports demonstrate the product’s adaptability and performance across diverse mineral types.

· Customizable options for specific project needs allow precise control of particle size and grinding efficiency.

Summary of Benefits

· High-efficiency grinding with reduced energy consumption.

· Robust, durable design for long-term operation.

· Easy maintenance and reliable lubrication system.

· Flexible sizing options to meet operational requirements.

· Ideal choice for global buyers seeking cost-effective, high-quality mineral processing equipment.

EPIC Energy Saving Grate Ball Mill represents the culmination of advanced grinding technology, superior engineering, and global export expertise. Whether upgrading existing plants or building new mineral processing lines, this ball mill ensures maximum output, energy efficiency, and long-term operational reliability.

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